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The first step in making a great
wine is to raise great grapes. The vines must be
carefully pruned each year when they are dormant to
ensure the best possible growth in the coming year. All
of our wines are made with grapes grown in New Mexico. Our 30 acres of grapes are located in the
Mesilla and Mimbres valleys. We grow Merlot, Cabernet
Sauvignon, Chardonnay, Sauvignon Blanc, and many more
grape varietals. We average 100 tons of grapes from this
acreage, which will produce 17,000 gallons. We sell
approximately 7,000 cases per year. |
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Harvest begins in mid -August and continues through the end of September. We pick the more delicate grapes by hand, and use a harvester on others. The grapes arrive by the truckload and are dumped into the grape hopper and conveyed into the destemmer. Inside the destemmer, the clusters of grapes are separated from the stems when they are struck by paddles. The loose grapes fall out of the holes in the sleeve of the machine, and down into the crusher, which lightly breaks the skin of the grape so that pressing will be easier. From here the grapes are pumped into the winery to be pressed if they are white grapes or to be put into a fermentation tank if the grapes are red. The partially crushed white grapes are pumped in from the destemmer to the twin 20 ton Bucher presses. Red grapes will go directly to a tank and will not be pressed for 3 to 15 days. Our pneumatic press uses a bladder to press the grapes against the bottom of the press. The pressure exerted by the press is a very gentle 30 psi. At this pressure, the skin of the grapes will not be pressed so hard that they would give the wine an off -taste. The juice will run through grids inside the tank, and into the pipe attached to the presses. This juice is pumped directly to a storage tank. It will take 2 to 3 hours to extract the juice from 20 tons of grapes. The juice from 20 tons will be approximately 3,600 gallons. The grape skins and grape seeds are emptied to the hopper under the presses, and is conveyed outside, where it wil be hauled off to be used as mulch or animal feed. |
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After red
wine has aged for 1 to 2 years in the stainless steel
tanks, it might be put into oak barrels like these for
further aging. Aging helps smooth out the tannins in red
wine. Young red wines are |
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When the wine is ready to bottle, it must be refiltered to ensure that it is sterile. If any bacteria or yeast are left in the bottle, the wine might referment if there is any sugar left in the wine, or turn to vinegar. Our plate filter removes all particles larger than .35 microns (1 micron is 1/1000 of a millimeter) which will remove all bacteria, yeast, and sterilizes the wine. We also use a secondary filter, which is a cartridge filter, to be absolutely sure that all particles have been removed. Finally
the wine is ready to be bottled! The bottling line is
made up of many different pieces of equipment. Here they
are in order of appearance on the bottling line. BOTTLE RINSER: This is the first stop for the bottles. They enter into this machine, which pressure sprays water into the bottles to ensure that they are perfectly clean. FILLER: Next the bottles are filled. The wine is pumped from its holding tank behind the bottling line into the filler. The bottles go into the filler and are filled with exactly the right amount of wine. CORKER: The bottle will go into the corker, which takes each bottle one by one, compresses a cork, and inserts it into the bottle. RINSER: This will rinse off any residue on the outside of the bottle. DRYER:
This will dry off the bottle so that the labels can be
applied . LABELER: Applies a self-adhesive label onto each bottle. CAPPER: Places a capsule on the bottle. HEAT SHRINK TUNNEL: Shrinks the capsule onto the bottle. The
bottling line on a good day can output 30,000 bottles in
an eight hour day. The labeler can handle 10,000 bottles
in the same time. After the wine is bottled, labeled, and
palletized, it is ready for sale. It will be stored in
our climate controlled warehouse until that time. On special orders, we custom hand-paint artwork onto our champagnes. Click here to see our online catalog of custom designs. |
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Our tasting room is
located just off of 1-10 exit 140 at 1720 Avenida de Mesilla in Las Cruces, NM |
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